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Hot Machining

Hot working is a metal processing method that involves the plastic deformation of metal materials at elevated temperatures to achieve the desired shapes and structures. This type of processing typically occurs when materials are at temperatures below their melting points but within a relatively high range. Hot working includes various methods such as forging, rolling, extrusion, and more, catering to different metals and specific processing requirements.

Key Features of Hot Working:

  1. Plastic Deformation:

    • Hot working utilizes the plasticity of materials at elevated temperatures, allowing controlled deformation to achieve the desired manufacturing shapes.

  2. Reduced Hardness:

    • Heating metals softens them, reducing hardness and facilitating the formation of more complex shapes and structures.

  3. Improved Mechanical Properties:

    • Hot working contributes to enhanced toughness, tensile strength, and fatigue resistance of metals.

  4. Stress Relief:

    • Hot working at high temperatures can help alleviate residual stresses in metals, enhancing the stability of components.

  5. Applicable to Various Metals:

    • Hot working is suitable for a variety of metals, including steel, aluminum, copper, and others.

Common Methods of Hot Working:

  1. Forging:

    • Utilizes impact or pressure to deform metal at high temperatures, often used for manufacturing high-strength, tough components.

  2. Rolling:

    • Involves passing metal through rolling mills for plastic deformation to obtain the desired shapes and dimensions, widely used in the production of sheets, bars, and more.

  3. Extrusion:

    • Heated metal is forced through a die to produce components with the required cross-section, commonly used for producing profiles and sections.

Applications of Hot Working:

  • Aerospace Industry:

    • Used for manufacturing components such as aircraft engine parts and structural elements.

  • Automotive Manufacturing:

    • Applied in the production of engine components, chassis parts, wheels, and more.

  • Energy Sector:

    • Utilized for manufacturing components like gas turbine blades and nuclear power equipment parts.

  • Construction Industry:

    • Applicable for manufacturing structural components and large profiles.


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